Enhancement of fatigue endurance by Al-Si coating in hot-stamping boron steel sheet

Document Type

Article

Publication Date

7-1-2019

Abstract

Most structural components undertake cyclic loads in engineering and failures always cause catastrophic economic losses and casualties. In the present work, the phase evolution of Al-Si coating of high-strength boron steel during hot stamping was investigated. Two types of 1500 MPa grade boron steel sheets, one with Al-Si coating and the other without, were studied to reveal the effect on the high-cycle fatigue behavior. The as-received continuously hot-dip Al-Si coating was composed of ?(Al), eutectic Al-Si and ?5. After hot stamping at 1193 K, three phases formed in this coating: ?2, Fe(Al,Si)2 and ?(Fe). The experimental results showed that the endurance limit of the coated steel sheet was 370 MPa under 107 fully reversed tension-compression loading cycles as opposed to 305 MPa in the uncoated sheet. Both the coated and the uncoated specimens showed surface-induced transgranular fatigue fractures. In the uncoated sheet, the fatigue cracks were generated from the decarburization surface, but the Al-Si coating effectively prevented the occurrence of near-surface decarburization during high-temperature hot stamping, and the only cracks in the coated steel sheet were initiated at wire-cutting surfaces.

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